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The reversible gas–solid reaction CO₂ + C ⇌ 2CO, named after the French chemist Octave Boudouard, who studied the equilibrium between carbon monoxide and carbon dioxide over carbon systematically around 1900. The reaction is endothermic (ΔH° ≈ +172 kJ/mol), meaning it is driven forward (toward CO) by increasing temperature and by Le Chatelier’s principle is also favored by decreasing pressure (2 moles of gas produced from 1 mole). At atmospheric pressure the equilibrium crosses from CO₂-dominant to CO-dominant at approximately 700 °C (‘the Boudouard crossover’); above ~900–950 °C the equilibrium strongly favors CO (>95 mol% CO in the gas phase at 1 atm). Below ~400 °C the reverse reaction (2CO → CO₂ + C, the Biot–Stoney reaction or ‘carbon deposition’ reaction) is thermodynamically favored, but is kinetically sluggish at low temperatures. In ironmaking, the Boudouard equilibrium is the central mechanism by which a carbonaceous charge (charcoal or coke) sustains a CO-rich reducing atmosphere: CO₂ produced when CO reduces iron oxides (FeₓOᵧ + CO → Fe + CO₂) is continuously regenerated back to CO by reaction with solid carbon, closing the loop. This self-regenerating atmosphere is what makes carbon-based shaft furnaces (bloomery and blast furnace alike) thermodynamically efficient as iron smelters.

Aliases

  • Boudouard equilibrium
  • CO2–C equilibrium
  • Carbon gasification equilibrium
  • CO2 + C ⇌ 2CO

Domain

Physical chemistry / Thermodynamics / Pyrometallurgy

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Incoming

  • Prerequisite knowledgeBloomery Iron SmeltingTo correctly manage a bloomery smelt — specifically to understand why the CO/CO₂ ratio in the furnace atmosphere matters, why tuyere placement and bellows rate control temperature relative to the ~700 °C Boudouard crossover, and why charcoal acts as a reductant and not merely a fuel — one must understand the Boudouard equilibrium. Without this, operators cannot reason about why excess air re-oxidizes iron or why the furnace atmosphere must be maintained above ~700 °C in the reduction zone.
  • Prerequisite knowledgeDirect Reduction of Iron OxidesDirect Reduction of Iron Oxides is conceptually inseparable from the Boudouard reaction: the CO reductant that drives the iron oxide reduction sequence (Fe₂O₃ → Fe₃O₄ → FeO → Fe) is generated and maintained by the Boudouard equilibrium above ~700 °C. Understanding direct reduction requires knowing both the iron oxide reduction thermodynamics and the carbon–CO–CO₂ equilibrium that regenerates the reductant.

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